SOFTWARE SOLUTIONS
INSPECTRA PRODUCTION BROWSER
Visualisation and analysis application
Inspectra Production Browser is a stand-alone application that allows remote consultation of the data captured by INSPECTRA equipment.
The software allows the consultation of production and quality data history by manufacturing batches, generating indicators in real time.
Generation of an image file of the inspected products with quality faults. Possibility of applying different filters by date or type of defect, to facilitate and simplify searches.
Database and generation of performance graphs for production analysis, quality, upstream process optimisation and supplier evaluation.
Communication and reception of configurations from the customer’s ERP, allowing a perfect integration in the production lines.
INSPECTRA LABEL CHECKER
Label check software
Inspectra Label Checker is the in-production label checking application for any packaging inspected by INSPECTRA equipment.
The software combines flexibility, power and ease of use, thanks to its simple and ergonomic interface. This advanced inspection system allows you to configure up to 100 different label inspection programs.
Another of its advantages is that it allows INSPECTRA equipment to communicate with the customer’s ERP to verify the results of the inspection.
Checks the presence of the label and its position, detecting faults such as double labelling. Checks barcodes, alphanumeric strings, print colours, image patterns (logos, marks, film displacement).
The software integrates the following inspection technologies:
– OCR/Deep OCR: Character recognition.
– Bar Code: Bar code recognition.
– Colour Check: Colour recognition.
– Shape Matching: Shape recognition.
INSPECTRA SCHEDULER SYSTEM
Interface and Control Software
ISS is the operating software for all INSPECTRA devices. It has different functionalities that are visualised in the corresponding sections of the programme.
ISS of the Slice Inspector
ISS of the Thermoseal Inspector
The Control Panel allows you to visualise the operation of the equipment, showing productivity and quality indicators for the batch in progress. It displays the images captured by the different cameras and those processed, showing the reason for the rejection, as well as statistics on the number of rejections for each defect inspected.
The History allows you to view all the production batches stored in the machine, with a summary of their inspection parameters and results. The programmes are sorted in the history in ascending order, from the oldest to the newest, and allows quick retrieval of productivity data.
The software allows the different quality inspection programmes to be configured for each type of product. On the one hand, the quality requirements of the product are established for it to be accepted or rejected, and on the other hand, production and quality reference indicators are established to determine alarm situations.
In the Configuration section, all the operating settings of the equipment are established, facilitating the diagnosis of the different components during installation and maintenance actions, also storing operating data. Access is password-protected, with only maintenance personnel having access.
INSPECTRA PRODUCTION SERVER
Real time monitoring software
The IPS is the software that allows real-time monitoring of the operation of a set of INSPECTRA inspection equipment installed in the same client, even in different geographical locations. It is connected to an IOT platform or MES systems that provide visualisation of the production and quality data of the different inspection equipment.
Real-time IoT monitoring platform
Dashboard for visualisation of different operating parameters
It allows you to consult the results of the inspection of each piece of equipment in real time, showing productivity indicators and rejection rates in real time.
It provides a global view of any incident in the operation of the equipment (deactivation of rejection, emergency stops, change of inspection programmes, breakdowns, etc.).
It shows graphs of production performance and production quality, and can analyse the evolution of production processes and quality indicators.
It allows to make a copy of the images captured by each equipment (100% production or only the failures), and to have a register of the production to deal with possible claims.